Device Housing With Fastener Nesting Provision

ABSTRACT

An electrical unit includes a mounting portion, which can define, in part an interior region. The mounting portion includes a plurality of item clamping elements. The elements are displaced from one another to releasably support an item within the interior region. Items can be selected from a class which includes at least fasteners, wall anchors, and cable ties. First and second mounting holes are provided wherein a retainer, or wall anchor, can be removed from a respective clamping element and used to attach the unit to a selected mounting surface.

FIELD

The application pertains to wall or surface mountable devices. More particularly, the application pertains to devices of a type usable in regional monitoring systems.

BACKGROUND

Devices such as thermostats, graphical user interfaces, keypads, intercoms, controllers and security devices, including, motion sensors, glassbreak sensors, smoke or carbon monoxide detectors, are usually mounted on a wall or ceiling surface. Mounting screws are usually provided in separate package, typically in a sealed plastic bag that ends with trash after installation. The installer will have to open the bag to get screws in hand, and then pick one to install and keep the rest in his/her pocket or somewhere that he/she can reach when up on the ladder.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a first embodiment of a part of a housing, or installation element with fasteners;

FIG. 2 is a second embodiment of a part of a housing, or installation element with fasteners;

FIG. 3A illustrates an eight conductor embodiment with fasteners;

FIG. 3B illustrates the embodiment of FIG. 3A without fasteners;

FIG. 4 illustrates an embodiment, corresponding to any of the embodiments of FIGS. 1-3B closed with a cover;

FIG. 5 illustrates another embodiment hereof with a cable tie; and

FIG. 6 illustrates yet another embodiment with a wall anchor.

DETAILED DESCRIPTION

While disclosed embodiments can take many different forms, specific embodiments hereof are shown in the drawings and will be described herein in detail with the understanding that the present disclosure is to be considered as an exemplification of the principles hereof, as well as the best mode of practicing same, and is not intended to limit the claims hereof to the specific embodiment illustrated.

Fasteners to be used to install electrical units can be removably inserted in the units' respective housing or mounting plate during the manufacturing process. With this retention feature all, usually 2 or 3, mounting fasteners are pre-located near the mounting holes of a portion of a housing or mounting bracket. No additional packaging is needed for the fasteners.

The installer does not need to look for, or have to worry about where to keep the fasteners that are to be installed. One fastener can be removed to be installed. The rest of the fasteners can remain in the unit being installed. They can be removed individually for installation. This will save mounting time, improve user experience and reduce waste.

With respect to FIGS. 1-3B, several different portions of housing or mounting plates 10-1, 10-2 and 10-3 are illustrated. All of the elements 10-1, -2 and -3 removably carry fasteners to attach the respective unit to a wall, ceiling or other mounting surface. FIG. 1 illustrates a configuration 10-1 with three removable fasteners 14-1, -2, -3. FIG. 2 illustrates a configuration 10-2 having a different arrangement of three removable fasteners 16-1, -2, -3.

The above noted fasteners are removably carried by respective pairs, such as 18-1, -2 and 20-1, -2 of yieldable or deformable clamping elements. The elements 18-1, -2, 20-1, -2 are integrally molded as part of the respective unit 10-1, 10-2. Each of the clamping elements has one end attached to a respective surface, such as 10 a, 10 b. A free second end, as best seen in FIG. 3B, deforms as a respective fastener, such as 14-1 . . . -3 or 16-1 . . . -3 is inserted into the respective clamping element.

In addition to the molded clamping elements 18-I, or 20-I, the housing portions can also carry additional modules, such as a respective connector module 22 a, 22 b or 22 c for attachment to communications and/or power lines.

It will be understood that a wide variety of fasteners come within the spirit and scope hereof. These include screws, nails, snap fit elements or twist lock elements all without limitation. Those of skill will understand that the exact configuration of the fasteners is not a limitation hereof.

FIGS. 3A and 3B illustrate different aspects hereof in connection with housing portions or mounting plates such as 10-3. Pairs of exemplary clamping elements, such as 30 a, 30 b integrally formed on a respective interior surface, such as 10 c, have one end attached to the surface 10 c by the molding process, and a second free end which deflects when the respective fastener, such as fasteners 26-1, -2, -3 , is inserted between the respective clamping elements.

In another embodiment, optional fastener receiving depressions 34 a, 34 b can be molded into the surface 10 c, best seen in FIG. 3B. Such depressions can improve the grip of the clamping elements 30 a, 30 b on the respective fastener, such as 26-1, -2 -3.

Thus, as illustrated in the FIGS. 1-3B, fasteners are stored for shipment and for the installer's use on the rear cover portion of the housing, or on a respective mounting plate. When mounting the device, the installer just picks up the rear cover, takes a fastener off of it, and then drills or otherwise attaches it to a wall or mounting surface. It saves the time that is required to take fasteners out of a plastic bag, and eliminates a need to keep track of them during the mounting process. In summary, the fasteners are conveniently and securely nested in place at time of manufacture to facilitate the shipping and provisioning of hardware to the installer prior to installation.

FIG. 4 illustrates an electrical unit 40 have a base portion, or mounting portion 10-I as described above which can releasibly carry mounting fasteners 46 a, b. The fasteners 46 a, b are illustrated attaching the mounting plate portion 10-I to a surface S. The fasteners 46 a, b extend through openings 14 a, d in the respective unit, such as the unit 10-1., best seen in FIG. 1.

Unit 40 can be closed with a cover portion 42 which can be attached to the mounting portion 10-I as would be understood by those of skill in the art. The cover portion can carry one or more sensors, 44, control circuits 46 and input output devices 48 as would be understood by those of skill in the art. Units, such as the unit 40 can be in wired, via modules 22 i, or wireless communication with displaced monitoring and control panels or units without limitation.

With respect to FIGS. 5, 6 as those of skill will understand that instead of, or in addition to, carrying fasteners, such as 14-1, -2, -3, or 16-1, -2, -3 alternate types of items including wall anchors 60, cable ties 62 or the like, all of which are useful for field mounting or installation, can be releasably carried by the housing portion or mounting plate such as 10-1, -2, -3, or -4. All such alternate items come within the spirit and scope hereof.

From the foregoing, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the invention. It is to be understood that no limitation with respect to the specific apparatus illustrated herein is intended or should be inferred. It is, of course, intended to cover by the appended claims all such modifications as fall within the scope of the claims. 

1. An apparatus comprising: at least a portion of a housing, the housing portion defining, at least in part, an internal region including a removable item storage location; and at least one item attachment element carried in the housing for releasably receiving a removable item at the storage location.
 2. An apparatus as in claim 1 where the housing defines a mounting opening therethrough, and, where items can be selected from a class which includes at least fasteners, wall anchors, cable ties.
 3. An apparatus as in claim 2 where the support includes at least first and second item receiving posts.
 4. An apparatus as in claim 3 where the posts are adjacent to the storage location, and, each has one end attached to an interior surface of the housing and an item receiving end extending therefrom.
 5. An apparatus as in claim 3 where the item receiving end includes a deformable clamping portion.
 6. An apparatus as in claim 4 which includes at least two spaced apart posts.
 7. An apparatus as in claim 4 wherein the housing portion defines at least one fastener receiving mounting opening wherein the fastener can be inserted therethrough to mount the housing portion on a selected surface.
 8. An apparatus as in claim 1 where the item storage location includes at least one item receiving depression adjacent to the at least one support.
 9. An apparatus as in claim 8 where the support includes at least first and second fastener receiving posts and at least a portion of the depression is located between the posts.
 10. An apparatus as in claim 5 wherein a cover portion is attachable to the housing portion thereby defining a closed interior region which includes at least one sensor and associated control circuits.
 11. A device comprising: a three dimensional member that defines, in part, an interior region; and at least one item storing retainer attached to an internal surface of the member wherein either the member defines an item storage receiving depression, or, the retainer releasably supports the item relative to the surface.
 12. A device as in claim 11 where the member includes a cover portion.
 13. A device as in claim 11 where the member defines at least one surface mounting opening.
 14. A device as in claim 12 which includes control circuits to implement a predetermined function.
 15. A device as in claim 14 which includes at least two fastener storing retainers.
 16. A device as in claim 15 where the retainers include a yieldable, fastener clamping element.
 17. An electrical unit comprises a mounting portion, which can define, in part an interior region wherein the mounting portion includes a plurality of item clamping elements, the elements are displaced from one another to releasibly support an item within the interior region and wherein at least a first mounting hole, which extends through the mounting portion is provided wherein a retainer can be removed from a respective clamping element and extended through the mounting hole to attach the unit to a selected mounting surface.
 18. An electrical unit as in claim 17 where first and second clamping elements are spaced apart from one another, and, where items can be selected from a class which includes at least fasteners, wall anchors, cable ties.
 19. An electrical unit as in claim 17 where first and second clamping elements are spaced apart from one another.
 20. An electrical unit as in claim 19 which includes a housing portion which can be attached to the mounting portion to define the interior region, and where items can be selected from a class which includes at least fasteners, wall anchors, cable ties. 